Cherokee-M Construction - Fins


March 1-9, 2003:

Sand an airfoil into the balsa. Er, I mean edge the composite honeycomb with 3/8" hollow graphite kite spar. I epoxied the graphite with Aeropoxy filled thickened with West Systems 404 high-density filler and bulked out with cotton flox for easy sanding. I filled the honeycomb on the flat edges with the same stuff.

Mucking around with epoxy:
Epoxy 1 Epoxy 2 Epoxy 3

Wrapping the edges with release cloth to get a relatively smooth surface to minimize sanding:
Wrapped

Before sanding:
Before sanding 1 Before sanding 2

After sanding:
After sanding

Ready for wrapping:
Ready


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